Harga Plat Bisalloy 400

Harga Plat Bisalloy 400

Characteristic

Bisalloy400 is a through hardened, abrasion resistant steel plate , offering long life expectancy in high impact abrasion applications.

Chemical Composition (%)

Thickness C P Mn Si S Cr Mo B CE
(IIW)*
CET*
5 – < 16 Maximum 0.18 0.025 1.5 0.25 0.008 0.25 0.25 0.002 0.40 0.29
>= 16 – 80 Maximum 0.20 0.025 1.5 0.25 0.008 0.30 0.25 0.002 0.50 0.35
> 80 – 100 Maximum 0.18 0.025 1.5 0.25 0.008 1.20 0.25 0.002 0.58 0.34

Fabrication

Bisalloy400 is high hardness, abra sion resistant steel offering very good impact toughness properties.

Bisalloy400 provides an optimum combination of abrasion resistant, toughness and weldability. Due to its low alloy content, Bisalloy400 can be readily welded using conventional welding processes and low hydrogen consumables.

Cold forming of Bisalloy400 is achievable on all thicknesses although an allowance for the higher strength should be taken into account. Bending machine capabilities should also be taken into consideration prior to any forming operation. Heating above 250ºC should be avoided, otherwise mechanical properties may be affected.

Mechanical Properties

Properties Specification Typical
0,2% Proof Stress 1070 MPa
Tensile Strength 1320 MPa
Elongation in 50mm G.L 14%
Charpy Impact (longitudinal) +20ºC (10mm x 10mm) 55 J
Hardness 370 – 430 HB 400 HB

Application

Bisalloy400 offers excellent wear and abrasion resistant and impact toughness in applications which include:

• Dump Truck Wear Liners
• Screw Conveyors
• Chutes
• Storage Bins
• Earth Moving Buckets
• Cyclones
• Deflector Plates
• Ground Engaging Tools
• Cutting Edges

Product Wear Plates:

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Jual Plat Bisalloy450

Bisalloy450 is a through hardened abrasion resistant steel plate with guaranteed high impact toughness.

Chemical Composition

Thickness C P Mn Si S Ni Cr Mo B CE PCM
(IIW)
6 – 20 Maximum 0.23 0.025 1.00 0.60 0.008 0.25 1.00 0.25 0.002 0.46 0.30
25 – 50 Maximum 0.23 0.025 1.20 0.60 0.008 0.25 1.20 0.35 0.002 0.58 0.3

Fabrication

A unique chemical composition and steelmaking process for Bisalloy450 has been developed, incorporating
low carbon/low manganese contents. This is designed to improve transverse mechanical properties and produce low levels of segregation and ensures the newly developed Bisalloy450 not only has superior mechanical properties but also good formability and weldability.

Bisalloy450 can be readily welded using conventional low hydrogen MWAW and GMAW welding consum ables and processes. It can be welded to other weldable steels.

BISALLOY 450 can be cold bent by brake press-bending or roll bend method. However, Bisalloy 450 has higher hardness and strength levels compared to plain carbon steels and therefore suitable consideration of sufficient machine, plate bending direction and former radii must be made. Bisalloy450 should be bent at room temperature or below 200ºC to avoid reduction of mechanical properties.

Mechanical Properties

Properties Specification Typical
0,2% Proof Stress 1150 MPa
Tensile Strength 1400 MPa
Elongation in 50mm G.L 12%
Charpy Impact (longitudinal) +40ºC
8mm (T) x 10mm x 5mm
10mm (T) x 10mm x 7.5mm
12 – 20mm (T) x 10mm x 10mm
>20 – 40mm (T) x 10mm x 10mm
>40 – 50mm (T) x 10mm x 10mm
17 J (min)
21 J (min)
25 J (min)
20 J (min)
15 J (min)
Hardness 425 – 475 HB 450HB

Application

Long life expectancy in high impact abrasion applications makes Bisalloy 450 the ideal choice for a variety of applications, including:

• Dump Truck Bodies & Dump Truck Wear Liners
• Mining Buckets
• Tipper Bodies
• Cutting Edges
• Construction Waste Bins
• Liner Plates / Chutes

Product Wear Plates:

Creusabro 4800 & 8000

Characteristic

For wear and tear which is not only caused by impact and friction, we provide CREUSABRO 4800 and CREUSABRO 8000. These products have TRIP (Transformation Induced by Plasticity) character and micro carbides that make this product have an active surface resistance, so that this material can last better if there is an impact. This product o can also be used in medium temperature 250–450 C, where other resistance product which generates from water quenched process usually will not be functioning optimally.

Creusabro 4000
The new Creusabro concept-excellent ability to work harden and contribution of micro carbides-gives Creusabro 4000 high wear resistance, on average 4 times higher than ordinary mild steel and 30 % higher than conventional 4000 BHN water quenched steel.

To ease in fabricating, Creusabro 4000 is supplied by approximately 360 HB hardness. After the fabrication, the hardness of Creusabro 4000 can be reach 420 HB.

Chemical Composition:

C : 0.20 max
Mn : 1.40
Cr : 0.85 min
Mo : 0.10 min
Ni : 0.30
S : 0.010 max
P : 0.018 max

Applications:
Mines: Extractors, Unloaders, Spiral Chutes. Crusher, Grinders, Screens, Conveyor
Quarries and Construction Earth Moving: Shovels, Diggers, Graders, Bulldozers, Dumpers, Dredging machines, Crushers, Grinders, Screens, Hoppers, Mixers, Molds for concrete aggregates
Cement Plants, Refractory Products: Crushers, Hoppers, Chutes, Cyclone, Wheel Excavator Buckets Metallurgical Plant, Scrap recovery, etc

The Creusabro concept-excellent ability to work harden and the supplementary contribution of microcarbides, already used in Creusabro 4000 has been improved in the Creusabro 8000. this grade takes advantage of an additional metal working process: the TRIP effect (Transformation Induce by Plasticity). The combination of this properties give to the Creusabro 8000 an exceptional wear resistance in heavy plates with uniform properties throughout the thickness around 8 times that of the standard mild steel (A572 G65 grade). The properties in extreme conditions are 50% superior to standard water quenched steel (hardness 500HB).

Creusabro 8000

Creusabro 8000 is supplied with the hardness of 420 HB in order to easy the fabrication. After fabrication, the hardness of Creusabro 8000 can reach 540 HB.

Chemical Compositions:
C Mn Cr Mo Ni S P
0.280 max 1.60 max 1.60 max 0.20 min 0.40 0.005 max 0.015 max

Applications:

Mines, Coal mines: Extracting and load equipment, Hopper lateral liner plate, Helical gravity conveyor.
Quarries and Construction Earth Moving: Blades, Outside Stiffeners, Under teeth pads of loaders and shovel dippers, Crushers and Mills lateral armor plate, Feed crown-wheel, Sprocket-wheal.
Cement Plants: Liners for drier-tubes, Buckets, Hoppers, Clinker cooler outlet shields.
Iron and Steel Industry: Scrap recovery, Brick works, Agricultural equipment, etc.

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Plat FORA 400

Characteristic

FORA 400 is a water quenched maternistic steel, with a typical hardness of 400HB (42,5HRC), constituting a real answer to abrasive wear. Thanks to its toughness, its elevated hardness, its high yield strength, FORA 400 can be use wherever a wear resistance to wear by sliding or by moderate impacts is required. Moreover, FORA 400 is very easily welded and has a good forming properties thereby contributing to ease of fabrication.

Compared to conventional steels, such as S355, FORA 400 offers a real benefit to the equipment life times and permits a signifiant reduction in he design thickness since its wear resistance is up to 3 times longer than S355 grade.

Moreover, FORA 400 is very easily welded and has a good forming properties thereby contributing to ease of fabrication. This steel is particulary suitable for applications in quarries, construction industry, mines, cement plants, the iron and steel industry, etc.

Chemical Composition
C Mn Cr Mo S max P max
0.13 1.2 0.5 0.25 0.01 0.02

Applications
Quarries and Construction Earth Moving: Skimmers, crushers, screens, bunkers, bulldozers, etc.
Cement Plants: Buckets, crushers, bunkers, etc.
Mines, Coal mines: Excavator, winding and discharging machines, conveyors, etc.
Iron and steel industry: Bunkers, various casing, guide and shifting plates, etc.

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Related Wear Plates:

Harga Plat Bisalloy 80

Dear valued customers,
Beyond-Steel menjual plat bisalloy Grade 80 (Bis-80) import dengan ukuran dan ketebalan bervariasi. Untuk informasi stock dan harga silahkan hubungi kami:
Tel  : +62-021-3293 5972
Fax : +62-021-8837 6742
Mobile: +62-0858 8044 6226
E-mail: sales@beyond-steel.com

Characteristic

Bis-80 is a high strength, low alloy steel plate with a yield stress three times of carbon steel and featuring low carbon, excellent notch toughness, good weldability and formability.

Fabrication

Bis 80 is a low alloy high stregthsteel manufactured with a controlled carbon equivalent for optimum weldability.

Bis 80 can be successfully welded to itself and a range of other steels, provided low hydrogen consumables are used and attention is paid to pre-heat, interpass temperature, heat input and the degree of joint restraint.

Stress relieving can be achieved at 540ºC – 570ºC. Heating above this temperature should be avoided to minimize any adverse effects on mechanical properties. Cold forming can be successfully conducted, provided due account is taken of the increased strength of the steel.

Mechanical Properties

Properties Specification Typical
0,2% Proof Stress 690 MPa (Min)* 750 MPa
Tensile Strength 790-930 MPa* 830 MPa
Elongation in 50mm G.L 18%* 26%
Charpy Impact (longitudinal) +20ºC (10mm x 10mm) 40 J (Min)* 160 J
Hardness 255 HB

*Dependant on Plate Thickness

Chemical Composition

Thickness C P Mn Si S Cr Mo B CE
(IIW)*
CET*
5 – < 16 Maximum 0.18 0.025 1.5 0.25 0.008 0.25 0.25 0.002 0.40 0.29
>= 16 – 80 Maximum 0.20 0.025 1.5 0.25 0.008 0.30 0.25 0.002 0.50 0.35
> 80 – 100 Maximum 0.18 0.025 1.5 0.25 0.008 1.20 0.25 0.002 0.58 0.34

Application

• Transport Equipment ( Low Loaders )
• Mining Equipment (Longwall Roof Supports/ Dump Truck Tray )
• High Rise Building ( Columns )
• Induced Draft Fans
• Excavator Buckets
• Lifting Equipment ( Mobile Cranes / Container Handling Equipment )
• Bridges
• Storage Tanks

Product Wear Plates:

Harga Plat Sumihard K-400

Dear valued customers,
Tersedia dijual plat Sumihard Grade K-400, K-450, K-500 import, dengan ukuran dan ketebalan bervariasi. Untuk informasi stock dan harga silahkan hubungi kami:

Tel  : +62-021-3293 5972
Fax : +62-021-8837 6742
Mobile: +62-0858 8044 6226
E-mail: sales@beyond-steel.com

Sumihard K-400 Wear Resistant Alloy Steel Plate
Sumihard K-400 is a through hardened abrasion resistant steel with a typical hardness of 415 BHN. These steels are the most widely used of the wear resistant grades. They exhibit an excellent combination of high resistance to impact, workability, weldability and resistance to abrasion. It has about 3 times the abrasion resistance of common steel plate and contribute to prolonging the service life of mechanical parts.

Chemical Composition

Chemical   C Si Mn    P S B
Composition % < 0.21 < 0.70 < 1.60 < 0.025 < 0.01 < 0.003

Mechanical Properties
Brinell Hardness: 360-440
Heat Treatment: Quenched & Tempered
Yield Point min MPa: 1156 MPa
Tensile Strength MPa: 1325 MPa
Elongation: 25%

Tabel Ukuran dan Berat Nominal Plat Sumihard K-400

Product Ukuran Berat
Plat Sumihard 5 mm x 2500 x 8000 mm =         785 Kg
Plat Sumihard 6 mm x 2500 x 8000 mm =         942 Kg
Plat Sumihard 8 mm x 2500 x 8000 mm =      1,256 Kg
Plat Sumihard 10 mm x 2500 x 8000 mm =      1,570 Kg
Plat Sumihard 12 mm x 2500 x 8000 mm =      1,884 Kg
Plat Sumihard 16 mm x 2500 x 8000 mm =      2,512 Kg
Plat Sumihard 20 mm x 2500 x 8000 mm =      3,140 Kg
Plat Sumihard 25 mm x 2500 x 8000 mm =      3,925 Kg
Plat Sumihard 30 mm x 2500 x 8000 mm =      4,710 Kg
Plat Sumihard 32 mm x 2500 x 8000 mm =      5,024 Kg
Plat Sumihard 35 mm x 2500 x 8000 mm =      5,495 Kg
Plat Sumihard 40 mm x 2500 x 8000 mm =      6,280 Kg
Plat Sumihard 50 mm x 2500 x 8000 mm =      7,850 Kg
Plat Sumihard 90 mm x 2500 x 8000 mm =   14,130 Kg
Plat Sumihard 120 mm x 2500 x 8000 mm =   18,840 Kg

Formula Hitung Berat/lembar = [ (TebalxLebarxPanjang x 7,85)/ 1.000.000 ]

Cutting
Cutting is possible with oxy-propane, oxy-acetylene, plasma, laser and water. Stack cutting should be avoided. After gas cutting, the steel plate should not be sprayed or cooled with water. Tungsten Carbide tools are recommended with close attention to cutting speeds and feeds.

Machining
Machining speeds are 50-70% of plain carbon steel. Constant feed and lubrication should be maintained.

Forming
Cold forming can be carried out using the following guidelines

Welding
Welding can be carried out by manual metal arc, submerged arc or gas metal arc welding. Because the properties of Sumihard 400 results from quenching and tempering, to obtain optimum results the following recommendations should be served when welding.

  • Electrodes and fluxes should be of the low hydrogen type, baked and stored strictly in accordance with the manufacturers recommendations.
  • It is recommended that Sumihard 400 be preheated to a suitable temperature to eliminate the risk of cold cracking in the weld area.
  • The selection of preheat temperatures are dependant upon the plate thickness, geometry and other associated factors. The minimum preheat temperatures for optimum results are set out in the following chart:

Applications:
Dump Truck Liners, Ripper Tynes, Bucket Wear Liners, Cutting Edges, Mining Liner Plates, Agricultural Machinery

Related Wear Plates:

Jual Plat JFE Everhard Molten

Product
JFE Everhard

Grade
JFE EH360
JFE EH360LE
JFE EH400
JFE EH500
JFE EH500LE
JFE 780LE

Kategori
Wear Resistant Plate

Description

JFE Everhard is manufactured for non-structural steel plates which are specified by chemical analysis of Molten steel,Brinell hardness at the plate surface and material toughness. It is not specified and guaranteed by its tensile strength and elongation which are required to be specified as structural steel plates. in case of any request for the tensile strength and/or elongation as reference, please refer to JFE steel Technical Bulletings

To meet rapidly growing customer requirements, JFE Steel has developed a wide range of high strength steel plates, such as the 590-980N/mm2 class, with unique characteristics. These steels called “JFE-HITEN” are winning JFE Steel popularity worldwide. Customers use these products reliably in the manufacture of ships, storage tanks, spherical gasholders, pressure vessels, bridges, penstocks, machineries, off-shore structures and others. JFE Steel herein introduces the features and characteristics of “JFE-HITEN” series.

Availability
Thickness: 6 – 50 mm
Size: 1500 x 3000mm, 2500 x 6000mm

Chemical Composition (%)

Chemical Composition %   C Si Mn    P S Cr Ti B Mo V
< 0.25 < 0.55 < 1.60 < 0.030 < 0.030 < 0.80 0.005 – 0.02 < 0.004

Application
Feeders, Crushers, sievers, feeders, measuring pockets, skips, cutting edges, conveyors, buckets, knives, gears, sprockets, dumptrucks, loaders, industrial trucks, lorries, bulldozers, excavators, slurry pipe systems, screw conveyors, Dumper bodies, containers, crushers, sievers, measuring pockets, skips, cutting edges, conveyors, buckets, knives, gears, sprockets.

Related Wear Plates: