Harga Plat Bisalloy 400

Harga Plat Bisalloy 400

Characteristic

Bisalloy400 is a through hardened, abrasion resistant steel plate , offering long life expectancy in high impact abrasion applications.

Chemical Composition (%)

Thickness C P Mn Si S Cr Mo B CE
(IIW)*
CET*
5 – < 16 Maximum 0.18 0.025 1.5 0.25 0.008 0.25 0.25 0.002 0.40 0.29
>= 16 – 80 Maximum 0.20 0.025 1.5 0.25 0.008 0.30 0.25 0.002 0.50 0.35
> 80 – 100 Maximum 0.18 0.025 1.5 0.25 0.008 1.20 0.25 0.002 0.58 0.34

Fabrication

Bisalloy400 is high hardness, abra sion resistant steel offering very good impact toughness properties.

Bisalloy400 provides an optimum combination of abrasion resistant, toughness and weldability. Due to its low alloy content, Bisalloy400 can be readily welded using conventional welding processes and low hydrogen consumables.

Cold forming of Bisalloy400 is achievable on all thicknesses although an allowance for the higher strength should be taken into account. Bending machine capabilities should also be taken into consideration prior to any forming operation. Heating above 250ºC should be avoided, otherwise mechanical properties may be affected.

Mechanical Properties

Properties Specification Typical
0,2% Proof Stress 1070 MPa
Tensile Strength 1320 MPa
Elongation in 50mm G.L 14%
Charpy Impact (longitudinal) +20ºC (10mm x 10mm) 55 J
Hardness 370 – 430 HB 400 HB

Application

Bisalloy400 offers excellent wear and abrasion resistant and impact toughness in applications which include:

• Dump Truck Wear Liners
• Screw Conveyors
• Chutes
• Storage Bins
• Earth Moving Buckets
• Cyclones
• Deflector Plates
• Ground Engaging Tools
• Cutting Edges

Product Wear Plates:

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Creusabro 4800 & 8000

Characteristic

For wear and tear which is not only caused by impact and friction, we provide CREUSABRO 4800 and CREUSABRO 8000. These products have TRIP (Transformation Induced by Plasticity) character and micro carbides that make this product have an active surface resistance, so that this material can last better if there is an impact. This product o can also be used in medium temperature 250–450 C, where other resistance product which generates from water quenched process usually will not be functioning optimally.

Creusabro 4000
The new Creusabro concept-excellent ability to work harden and contribution of micro carbides-gives Creusabro 4000 high wear resistance, on average 4 times higher than ordinary mild steel and 30 % higher than conventional 4000 BHN water quenched steel.

To ease in fabricating, Creusabro 4000 is supplied by approximately 360 HB hardness. After the fabrication, the hardness of Creusabro 4000 can be reach 420 HB.

Chemical Composition:

C : 0.20 max
Mn : 1.40
Cr : 0.85 min
Mo : 0.10 min
Ni : 0.30
S : 0.010 max
P : 0.018 max

Applications:
Mines: Extractors, Unloaders, Spiral Chutes. Crusher, Grinders, Screens, Conveyor
Quarries and Construction Earth Moving: Shovels, Diggers, Graders, Bulldozers, Dumpers, Dredging machines, Crushers, Grinders, Screens, Hoppers, Mixers, Molds for concrete aggregates
Cement Plants, Refractory Products: Crushers, Hoppers, Chutes, Cyclone, Wheel Excavator Buckets Metallurgical Plant, Scrap recovery, etc

The Creusabro concept-excellent ability to work harden and the supplementary contribution of microcarbides, already used in Creusabro 4000 has been improved in the Creusabro 8000. this grade takes advantage of an additional metal working process: the TRIP effect (Transformation Induce by Plasticity). The combination of this properties give to the Creusabro 8000 an exceptional wear resistance in heavy plates with uniform properties throughout the thickness around 8 times that of the standard mild steel (A572 G65 grade). The properties in extreme conditions are 50% superior to standard water quenched steel (hardness 500HB).

Creusabro 8000

Creusabro 8000 is supplied with the hardness of 420 HB in order to easy the fabrication. After fabrication, the hardness of Creusabro 8000 can reach 540 HB.

Chemical Compositions:
C Mn Cr Mo Ni S P
0.280 max 1.60 max 1.60 max 0.20 min 0.40 0.005 max 0.015 max

Applications:

Mines, Coal mines: Extracting and load equipment, Hopper lateral liner plate, Helical gravity conveyor.
Quarries and Construction Earth Moving: Blades, Outside Stiffeners, Under teeth pads of loaders and shovel dippers, Crushers and Mills lateral armor plate, Feed crown-wheel, Sprocket-wheal.
Cement Plants: Liners for drier-tubes, Buckets, Hoppers, Clinker cooler outlet shields.
Iron and Steel Industry: Scrap recovery, Brick works, Agricultural equipment, etc.

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Plat FORA 400

Characteristic

FORA 400 is a water quenched maternistic steel, with a typical hardness of 400HB (42,5HRC), constituting a real answer to abrasive wear. Thanks to its toughness, its elevated hardness, its high yield strength, FORA 400 can be use wherever a wear resistance to wear by sliding or by moderate impacts is required. Moreover, FORA 400 is very easily welded and has a good forming properties thereby contributing to ease of fabrication.

Compared to conventional steels, such as S355, FORA 400 offers a real benefit to the equipment life times and permits a signifiant reduction in he design thickness since its wear resistance is up to 3 times longer than S355 grade.

Moreover, FORA 400 is very easily welded and has a good forming properties thereby contributing to ease of fabrication. This steel is particulary suitable for applications in quarries, construction industry, mines, cement plants, the iron and steel industry, etc.

Chemical Composition
C Mn Cr Mo S max P max
0.13 1.2 0.5 0.25 0.01 0.02

Applications
Quarries and Construction Earth Moving: Skimmers, crushers, screens, bunkers, bulldozers, etc.
Cement Plants: Buckets, crushers, bunkers, etc.
Mines, Coal mines: Excavator, winding and discharging machines, conveyors, etc.
Iron and steel industry: Bunkers, various casing, guide and shifting plates, etc.

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Related Wear Plates:

Harga Plat Sumihard K-400

Dear valued customers,
Tersedia dijual plat Sumihard Grade K-400, K-450, K-500 import, dengan ukuran dan ketebalan bervariasi. Untuk informasi stock dan harga silahkan hubungi kami:

Tel  : +62-021-3293 5972
Fax : +62-021-8837 6742
Mobile: +62-0858 8044 6226
E-mail: sales@beyond-steel.com

Sumihard K-400 Wear Resistant Alloy Steel Plate
Sumihard K-400 is a through hardened abrasion resistant steel with a typical hardness of 415 BHN. These steels are the most widely used of the wear resistant grades. They exhibit an excellent combination of high resistance to impact, workability, weldability and resistance to abrasion. It has about 3 times the abrasion resistance of common steel plate and contribute to prolonging the service life of mechanical parts.

Chemical Composition

Chemical   C Si Mn    P S B
Composition % < 0.21 < 0.70 < 1.60 < 0.025 < 0.01 < 0.003

Mechanical Properties
Brinell Hardness: 360-440
Heat Treatment: Quenched & Tempered
Yield Point min MPa: 1156 MPa
Tensile Strength MPa: 1325 MPa
Elongation: 25%

Tabel Ukuran dan Berat Nominal Plat Sumihard K-400

Product Ukuran Berat
Plat Sumihard 5 mm x 2500 x 8000 mm =         785 Kg
Plat Sumihard 6 mm x 2500 x 8000 mm =         942 Kg
Plat Sumihard 8 mm x 2500 x 8000 mm =      1,256 Kg
Plat Sumihard 10 mm x 2500 x 8000 mm =      1,570 Kg
Plat Sumihard 12 mm x 2500 x 8000 mm =      1,884 Kg
Plat Sumihard 16 mm x 2500 x 8000 mm =      2,512 Kg
Plat Sumihard 20 mm x 2500 x 8000 mm =      3,140 Kg
Plat Sumihard 25 mm x 2500 x 8000 mm =      3,925 Kg
Plat Sumihard 30 mm x 2500 x 8000 mm =      4,710 Kg
Plat Sumihard 32 mm x 2500 x 8000 mm =      5,024 Kg
Plat Sumihard 35 mm x 2500 x 8000 mm =      5,495 Kg
Plat Sumihard 40 mm x 2500 x 8000 mm =      6,280 Kg
Plat Sumihard 50 mm x 2500 x 8000 mm =      7,850 Kg
Plat Sumihard 90 mm x 2500 x 8000 mm =   14,130 Kg
Plat Sumihard 120 mm x 2500 x 8000 mm =   18,840 Kg

Formula Hitung Berat/lembar = [ (TebalxLebarxPanjang x 7,85)/ 1.000.000 ]

Cutting
Cutting is possible with oxy-propane, oxy-acetylene, plasma, laser and water. Stack cutting should be avoided. After gas cutting, the steel plate should not be sprayed or cooled with water. Tungsten Carbide tools are recommended with close attention to cutting speeds and feeds.

Machining
Machining speeds are 50-70% of plain carbon steel. Constant feed and lubrication should be maintained.

Forming
Cold forming can be carried out using the following guidelines

Welding
Welding can be carried out by manual metal arc, submerged arc or gas metal arc welding. Because the properties of Sumihard 400 results from quenching and tempering, to obtain optimum results the following recommendations should be served when welding.

  • Electrodes and fluxes should be of the low hydrogen type, baked and stored strictly in accordance with the manufacturers recommendations.
  • It is recommended that Sumihard 400 be preheated to a suitable temperature to eliminate the risk of cold cracking in the weld area.
  • The selection of preheat temperatures are dependant upon the plate thickness, geometry and other associated factors. The minimum preheat temperatures for optimum results are set out in the following chart:

Applications:
Dump Truck Liners, Ripper Tynes, Bucket Wear Liners, Cutting Edges, Mining Liner Plates, Agricultural Machinery

Related Wear Plates:

Catalog Wear Plates

Kami Menjual Wear Plate dengan berbagai type dan ukuran. Plat hardox,FORA, Creusabro, XAR, Brinar, JFE Everhard, Sumihard,etc,Ukuran 4×8 feet, 1500x3000mm,juga potongan. Untuk informasi pemesanan dan harga silahkan hubungi kami klik disini

Wear Plate Brand & Spesification

ABRAZO: 400, 450 & 500
beyond-steel.blogspot.com/2012/04/jual-plat-fora.html
FORA 400 is a water quenched martensitic steel, with a typical hardness of 400HB (42,5 HRC), constituting a real answer to abrasive wear. Thanks to its toughness, its elevated hardness, its high yield strength, FORA 400 can be used wherever a wear resistance to wear by sliding or by moderate impacts is required …
BISALLOY: 80, 400, 450 & 500
beyond-steel.blogspot.com/2011/06/catalog-bisalloy-beyond-steel-indonesia.html
BISALLOY 80 is a high strength, low alloy steel plate with a yield stress three times of carbon steel and featuring low …
BRINAR 500
indonetwork.co.id/beyond-steel/3534810/plat-hardox-400.htm
Plat Hardox 400 for Dumptrucks. By Beyond Mining Equipment on 2012/02/23. Source: Beyond steel Indonesia. Description. Hardox 400 has a typical hardness …
CREUSABRO: 4000, 4800 & 8000
beyond-steel.blogspot.com/2012/04/jual-creusabro.html
The new Creusabro concept-excellent ability to work harden and contribution of micro carbides-gives Creusabro 4000 high wear resistance, on average 4 times higher than ordinary mild steel and 30 % higher than conventional 4000 BHN water quenched steel …
DILLIDUR: 400V, 450V & 500V
steel-indonesia.blogspot.com/2012/03/jual-jfe-eh-400-abrasion-resistant.html
12 Mar 2012 – Abrasion Resistant Plates JFE Everhard JFE-EH 400 is used in areas where there is likely to be a high degree of abrasion or wear of the steel plate…
DILLIMAX 690
steel-indonesia.blogspot.com/2012/04/jual-weldox-700.html
Weldox steels in welded structures, the loadbearing capacity can be increased, while production costs can be cut due to the reduced plate weight and the lower material costs…
DOMEX: Wear 400, 460MC & 700MC
jualbesibaja.wordpress.com/2009/06/09/jual-deemex-plates/
DEEMEX Plates reduce maintenance and operating costs providing longer service life. The production line is suited in Greece (EU).We assure quality by analyzing the microstructure and chemical composition in every batch…

Wear Plate Brands and Type

Product Brand Product Brand
ABRAZO 400 JFE EVERHARD EH360LE
ABRAZO 450 JFE EVERHARD EH400
ABRAZO 500 JFE EVERHARD EH500
BISPLATE 80 JFE EVERHARD EH500LE
BISPLATE 400 LAS07/LSLAS07
BISPLATE 450 MILUX 400
BISPLATE 500 MILUX 500
BRINAR 500 NAXTRA 700
CREUSABRO 4000 NICRODUR 400
CREUSABRO 4800 NICRODUR 450
CREUSABRO 8000 NICRODUR 500
DILLIDUR 400V OPTIM700
DILLIDUR 450V QUARD
DILLIDUR 500V QUARD 400
DILLIMAX 690 QUARD 500
DOMEX RAEX 400
DOMEX 460 MC RAEX 450
DOMEX 700MC RAEX 500
DOMEX WEAR 400 SAILHARD
DUROSTAT 500 SUMIHARD K340
FORA 400 SUMIHARD K400
FORA 450 SUMIHARD K500
FORA 500 WELDOX
HARDOX 400 WELDOX 1100
HARDOX 450 WELDOX 1300
HARDOX 500 WELDOX 700
HARDOX 600 WELDOX 900
HARDOX EXTREME WELDOX 960
HARDOX HITUF XAR 400
JFE EVERHARD 780LE XAR 450
JFE EVERHARD EH360 YMPRESS

Aplication

crushers, chutes, cyclones, excavator buckets, gravel & stone conveying plants (routes, chutes, hoppers) & crushing plants. Shovels, diggers, graders, bulldozers, dumpers, dredging machines, crushers, grinders, screens, hoppers, mixers, moulds for concrete aggregates. Wear resistance plates for mining machinery. Extractors, unloaders, spiral chutes, crushers, grinders, screens, conveyors. Abrasion-resistant steel plates for Cement Plants & Refractory Product Plants: hoppers