Harga Baja VCN

Steel VCN 150

Characteristics
It has high hardenability and is capable of giving good properties in large sections. It is relatively free from temper brittleness and retains useful machinability at relatively high hardness.

Equivalent VCN 150

Thyssen 6582, DIN 34NiCrMo6, ASSAB 705, JIS SMCM 431, AISI 4340

Availability
Round bar

Chemical Composition (%)

C Si Mn P S Ni Cr Mo
0.38–0.43 0.20–0.35 0.60–0.80 0.40 Max 0.040 Max 1.65–2.00 0.70–0.90 0.20-0.30

Mechanical Properties
Hardening Temp : 820 – 850 C
Ouenching Medium : Oil
Hardness as Supplied : 220 – 250 BHN,
Sizes Available : 20mm – 300mm

Applications
Automotive crankshafts and rear axle shafts, aircrafts crankshafts, Connecting Rods, Propeller Hubs, Gears, Drive shafts, Landing gear parts and heavy duty parts of rock drill

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Related Machinery Steel:

Harga AISI 1045 Steel

AISI 1045 Steel Roundbar

Characteristic
AISI 1045 Steel is a medium strength steel. Suitable for shafts studs, keys etc. Available as rolled or normalised. Supplied as square bar, or round bar or flat. They are excelling in weldability & machinability , and they can be subjected to various heat treatments. Based on JIS G 4051-2009
AISI 1045 Steel Standard and Grade: JIS S45C DIN1.1151 is typical for flame hardening, and can produce a surface hardness of 500 BHN to a depth of 0.10 in this applies particularly to shafts and gears

Availability
Round bar, Flat

Size

Round Bar: Φ 3.2 – 400mm

Flat: 10 – 90 mm & 205 – 305mm or

Mechanical Properties
* Density (kg/m3) 7700-8030
* Young’s Modulus (GPa) 190-210
* Tensile Strength (Mpa) 569 (Standard) 686 (Quenching, Tempering)
* Yield Strength (Mpa) 343 (Standard) 490 (Quenching, Tempering)
* Poisson’s ratio 0.27-0.30

Hardness
Brinell Hardness (HB) 160-220 (Annealed)

Equivalents
DIN Equivalents for JIS S45C
C45, CK45, CF45, CQ45

ASTM Equivalents for JIS S45C
ASTM A29 , ASTM A510 , ASTM A519 , ASTM A576 , ASTM A682

SAE Equivalents for JIS S45C
SAE J403 , SAE J412 , SAE J414

AISI Equivalents for JIS S45C
AISI 1045, AISI 1046

EN Equivalents for JIS S45C
EN-8 / BS 970 080M40,Thyssen 1191, ASSAB 760

Chemical Composition

C Si Mn P S
0.42–0.48 0.15–0.35 0.6–0.9 0.030 Max 0.035 Max

Heat Treatment
The following temperature ranges are applicable for the respective heat treatment operations.
Full Annealing 800 – 850°C
Normalising 840 – 880°C
Hardening 820 – 860°C
Quenching medium Water or Oil
Tempering 550 – 660°C

Melting Point
Melting point: 1520 Degree Celsius

Applications

Standard punch head, special punch head and thread rolling tool requiring high precision, long service and abrasion resistance. Various machining tools, e. G. Lathe bit, milling cutter, drill bit, screw tap, round saw and other metal machining tools and wood machining tools. Also suitable for manufacture of forming tools, e. G. Cold extrusion head, extrusion die, punch dies of long service life, and plastic molds of high precision and long service life.

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Related Machinery Steel:

Creusabro 4800 & 8000

Characteristic

For wear and tear which is not only caused by impact and friction, we provide CREUSABRO 4800 and CREUSABRO 8000. These products have TRIP (Transformation Induced by Plasticity) character and micro carbides that make this product have an active surface resistance, so that this material can last better if there is an impact. This product o can also be used in medium temperature 250–450 C, where other resistance product which generates from water quenched process usually will not be functioning optimally.

Creusabro 4000
The new Creusabro concept-excellent ability to work harden and contribution of micro carbides-gives Creusabro 4000 high wear resistance, on average 4 times higher than ordinary mild steel and 30 % higher than conventional 4000 BHN water quenched steel.

To ease in fabricating, Creusabro 4000 is supplied by approximately 360 HB hardness. After the fabrication, the hardness of Creusabro 4000 can be reach 420 HB.

Chemical Composition:

C : 0.20 max
Mn : 1.40
Cr : 0.85 min
Mo : 0.10 min
Ni : 0.30
S : 0.010 max
P : 0.018 max

Applications:
Mines: Extractors, Unloaders, Spiral Chutes. Crusher, Grinders, Screens, Conveyor
Quarries and Construction Earth Moving: Shovels, Diggers, Graders, Bulldozers, Dumpers, Dredging machines, Crushers, Grinders, Screens, Hoppers, Mixers, Molds for concrete aggregates
Cement Plants, Refractory Products: Crushers, Hoppers, Chutes, Cyclone, Wheel Excavator Buckets Metallurgical Plant, Scrap recovery, etc

The Creusabro concept-excellent ability to work harden and the supplementary contribution of microcarbides, already used in Creusabro 4000 has been improved in the Creusabro 8000. this grade takes advantage of an additional metal working process: the TRIP effect (Transformation Induce by Plasticity). The combination of this properties give to the Creusabro 8000 an exceptional wear resistance in heavy plates with uniform properties throughout the thickness around 8 times that of the standard mild steel (A572 G65 grade). The properties in extreme conditions are 50% superior to standard water quenched steel (hardness 500HB).

Creusabro 8000

Creusabro 8000 is supplied with the hardness of 420 HB in order to easy the fabrication. After fabrication, the hardness of Creusabro 8000 can reach 540 HB.

Chemical Compositions:
C Mn Cr Mo Ni S P
0.280 max 1.60 max 1.60 max 0.20 min 0.40 0.005 max 0.015 max

Applications:

Mines, Coal mines: Extracting and load equipment, Hopper lateral liner plate, Helical gravity conveyor.
Quarries and Construction Earth Moving: Blades, Outside Stiffeners, Under teeth pads of loaders and shovel dippers, Crushers and Mills lateral armor plate, Feed crown-wheel, Sprocket-wheal.
Cement Plants: Liners for drier-tubes, Buckets, Hoppers, Clinker cooler outlet shields.
Iron and Steel Industry: Scrap recovery, Brick works, Agricultural equipment, etc.

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Plat FORA 400

Characteristic

FORA 400 is a water quenched maternistic steel, with a typical hardness of 400HB (42,5HRC), constituting a real answer to abrasive wear. Thanks to its toughness, its elevated hardness, its high yield strength, FORA 400 can be use wherever a wear resistance to wear by sliding or by moderate impacts is required. Moreover, FORA 400 is very easily welded and has a good forming properties thereby contributing to ease of fabrication.

Compared to conventional steels, such as S355, FORA 400 offers a real benefit to the equipment life times and permits a signifiant reduction in he design thickness since its wear resistance is up to 3 times longer than S355 grade.

Moreover, FORA 400 is very easily welded and has a good forming properties thereby contributing to ease of fabrication. This steel is particulary suitable for applications in quarries, construction industry, mines, cement plants, the iron and steel industry, etc.

Chemical Composition
C Mn Cr Mo S max P max
0.13 1.2 0.5 0.25 0.01 0.02

Applications
Quarries and Construction Earth Moving: Skimmers, crushers, screens, bunkers, bulldozers, etc.
Cement Plants: Buckets, crushers, bunkers, etc.
Mines, Coal mines: Excavator, winding and discharging machines, conveyors, etc.
Iron and steel industry: Bunkers, various casing, guide and shifting plates, etc.

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Related Wear Plates:

Steel 6582

Product: Thyssenkrupp 6582

Kategori: High Tensile Nickel Chrome Steel

Characteristics
It has high hardenability and is capable of giving good properties in large sections. It is relatively free from temper brittleness and retains useful machinability at relatively high hardness.

Equivalent Thyssen 6582
AISI 4340, DIN 34NiCrMo6, ASSAB 705, VCN 150, JIS SMCM 431, Atlas Ultimo 200

Availability
Round bar

Chemical Composition (%)

C Si Mn P S Ni Cr Mo
0.38-0.43 0.20-0.35 0.60-0.80 0.40 Max 0.04 Max 1.65-2.00 0.70-0.90 0.20-0.30

Mechanical Properties

Hardening Temp : 820 – 850 C
Ouenching Medium : Oil
Hardness as Supplied : 220 – 250 BHN,
Sizes Available : 20mm – 300mm

Applications
Automotive crankshafts and rear axle shafts, aircrafts crankshafts, Connecting Rods, Propeller Hubs, Gears, Drive shafts, Landing gear parts and heavy duty parts of rock drill

Product Machinery Steel:

Harga SKD11 Tool Steel

Product  : SKD 11
Standard: JIS
Grade       : Cold Work Tool Steel

Characteristics SKD 11

SKD11 tool steel grades, trade name SLD (the latest improved version called SLD-MAGIC), the product called DC11 or SLD high wear-resistant chromium cold work tool steel or JIS G4404 (SKD11) / AISI D2

Chemical Composition SKD 11

C Si Mn Cr Mo V P S
1.5 0.25 0.45 12.00 1.00 0.35 0.025 0.01

Hardness
Soft annealing to about HB210 (Soft Annealed Approximately HB210)

Features
Common cold of high wear-resistant tool steel; quenching of the good, less heat deformation.

Advantages:

  • Was vacuum degassing refining, so the quality is very clean inside
  • Machining of good
  • Hardenability, good air cooling can be hardened without fear of quenching crack
  • Heat treatment deformation is very small, very small quenching deviation, the most suitable for precision mold
  • Very good wear resistance, the most suitable for stainless steel or high Die Hard Materials
  • Good toughness.

Application SKD 11
This steel is easy turning, and should be made sharp knife, scissors, saw, cold or hot for repair mode, the drum side, the screw pattern, line mode, cutters, impact mode, circular cylinder, the system of power transformers heart dies, cutting steel Paper mill knives, steel forming rollers, special molding roller, precision rules, shape complexity of the cold tools, mandrels, metallurgy, tin for mold, plastic mold, the screw head molds.

Related Tool Steel:

DC53 Cold Work Die Steels

Description
DC53 is a general purpose cold work tool steel with exceptional Toughness, Wear Resistance, Compressive Strength and Temper Resistance.

Features
Uniform distribution of fine carbides
Excellent galling & wear resistance
Exceptional toughness & fatigue resistance
High temper resistance to support PVD & nitride surface treatments
Machining & grinding characteristics superior to most other tool steels

These properties are obtained through its chemistry as well as its unique manufacturing processes of ladle refinement, vacuum degassing and forging methods. DC53 also has excellent machining characteristics and is well suited as a sub-straight for PVD surface treatments. DC53 can also be hot process CVD and TD (Thermal Diffusion) coated however post heat treat is generally recommended.

Availability
Rounds 1/4″ to 20″
Flats 1/2″ to 12″ thick in widths up to 24″

Chemical Composition (%)

C Si Mn Cr Mo V
0.95 1.00 0.40 8.00 2.00 0.30

Mechanical Properties

Annealed Hardness (BHN): 210 – 225
Specific Gravity (g/Cm3): 7.76
Density (lb/Inch3) : ,2793
Young’s Modulus (E) : 21,700
Modulus of Rigidity (G) : 8,480
Poisson’s Ratio : 0.28

Fabrication Characteristics

Machining

DC53 can typically be machined 20% to 40% faster than D2 while experiencing as much as 50% less tool wear and breakdown.

Faster feeds and speeds reduce machining cost and yielding an improved surface finish.

Wire EDM

DC53 was initially developed with the Wire EDM process in mind. The high temperature double draw 520° C (970° F) or higher was part of the development criteria in determining alloy content, and heat treat requirements for DC53. This high temperature double temper relives a considerable amount of stress in the steel which in turn minimizes movement in the part when Wire EDM cutting hardened DC53. Click here for more information.

Welding

With special care DC53 can be welded. Use any appropriate weld rod such as an H72A rod which is commonly used for high carbon, high chrome die steels similar to D2. The weld rod should be dry to prevent bubble cracks in the weld. Placing the rod in a 350 degrees Celsius (650 degrees Fahrenheit) oven for one hour is generally sufficient.

Applications
Punches & dies, Draw & forum dies, Shear blades, Shredder knives, Thread & form rolls, Cold heading dies, Mill rolls & slitters

Product  Tool Steel: