Stavax Plastic Mould Steel
Characteristic
A through-hardening premium stainless mold steel with very good corrosion resistance and excellent polishability.
Stavax is an excellent choice for small to medium size tools where corrosion in production is unacceptable and where the requirements for good hygiene are high.
Standard
AISI – 420
DIN – 1.2083
JIS – SUS420J2
GB – T1220-2007
W-Nr – 1.2083
Equivalent
Standard
|
Assab
|
Bohler
|
Edelstahl
Buderus |
Thyssen
|
Hitachi
|
|||
DIN
|
JIS
|
AISI
|
||||||
1.2083
|
SUS
420 J2 |
420
|
Stavax
|
M310
|
2083
|
2083
|
HPM38
|
|
1.2085
|
420+S
|
–
|
M304
|
21
MnCr 5 |
–
|
|||
1.2162
|
–
|
Prexi
|
M100
|
–
|
2162
|
|||
1.2311
|
P20
|
518
|
W330
|
2311
iso BM |
2311
|
|||
1.2312
|
P20+S
|
Holdax
|
M200
|
2312
|
2312
|
|||
1.2316
|
–
|
RaMaxS
|
M300
|
–
|
2316
|
|||
1.2738
|
P20+Ni
|
Impax
|
–
|
–
|
2738
|
Availability
Roundbar: 10mm – 220mm
Flat: 10mm – 100mm
Chemical Composition
Type | C | Cr | Mn | Si | S | P | Ni | V | – |
Stavac | 0.38 | 13.60 | 0.50 | 0.90 | 0.03 | – | – | 0.30 | |
AISI 420 | 0.26-0.40 | 12.00-14.00 | 1.00 | 1.00 | 0.03 | 0.04 | – | 0.30 | |
HPM38 | 0.38 | 13.60 | 0.50 | 0.75 | 0.03 | P | Ni | 0.30 |
Mechanical Properties
Properties | Stavax | |
Tensile Strength, Rm (MPa) | 1780 | |
Yield Strength, Rp (MPa) | 1460 | |
Elongation in 2″ (%) | – | |
Hardness (HRc) | 45-52 | |
Reduction of Area (%) | – | |
Charpy V-notch Impact Strength (toughness): | ||
Longitudinal (ft/lb) | – | |
Transverse (ft/lb) | – |
Physical Properties AISI 420
Properties | Stavax | |
Density (×1000 kg/m3) | 7.64 | |
Modulus of elasticity (GPa) | 200 | |
Thermal conductivity (100oC) [W/m.K] | 24.9 | |
Specific Heat (J/Kg.C) | 460 | |
Coefficient of thermal expansion | 11.4×10-6 |
Hardness
Hardened & Tempered: 45 ~ 52HRC
Heat Treatment
Preheating:
600-850 ° 100 (1110-1560 ° F)Normally a minimum of Two preheating steps required.
Austenitizing:
100 ° 1000-1025 (1830 -1880 ° C) 1020 House usually 100 ° (1870 ° C). For a very large Mould 1000 100 ° (1830 ° C) Recommended it.
Annealing:
Protect the steel and heat through to 740 ° C(1365 ° F). Then cool in the furnace at 15 ° C (30 ° F)per hour to 550 ° C (1020 ° F), then freely in air.
Stress relieving:
After rough machining the tool should be heated through to 650 ° C (1200 ° C), holding time 2 hours.Cool slowly to 500 ° C (930 ° F), then freely in air.
Tempering:
Tempering at 250-300 ° C (480-570 ° F) results in the best combination of toughness, hardness and corrosion resistance.Holding time at that temperature is minimum 2 hours. HOWEVER, for very large molds it is recommended to use a high tempering temperature to Reduce the residual stresses to a minimum.
Quenching:
Interrupted oil to below 1000F (540C). Air cool to 150F (65C). Salt bath at 250–550°C, then cool in Airblast.
Applications
For all type of moulds, especially suited for larger tools where corrosion in production is unacceptable and where high surface finish is required
Molding of corrosive plastics such as PVC, Acetates and for molds that runs under humid working and storage condition, Molding of medical components such as syringes and analysis vials,etc.
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